We are looking for a hands‑on Mechanical/Robotics Engineer III to join our growing engineering team. This role is central to the design, analysis, and integration of mechanical and electromechanical systems for fielded and developmental defense platforms. You will work closely with embedded systems engineers, autonomy developers, and program leadership to take designs from concept through prototype and into production. The ideal candidate is comfortable both at the CAD workstation and on the bench — someone who can derive kinematic equations in the morning and help assemble a gimbal in the afternoon. Mechanical Design & CAD Design mechanical assemblies, structural components, and electromechanical housings using SolidWorks or CREO Design for manufacturability (DFM) and design for assembly (DFA) across CNC, sheet metal, and COTS‑integration workflows Kinematics, Mechanisms & Robotics Derive and validate kinematic equations for multi‑DOF mechanisms including slider‑crank, four‑bar, and serial/parallel linkages Develop forward and inverse kinematic models; implement rotation matrices, homogeneous transforms, and Euler/quaternion representations Design and analyze motion profiles for actuator selection and trajectory planning Support integration of brushless motors, ballscrew drives, and servo systems into precision mechanisms Pan‑Tilt Gimbal & Stabilization Systems Lead mechanical design of two‑axis and three‑axis gimbaled sensor payloads (EO, IR, LRF) Perform bearing selection, torque budgets, and load path analysis for gimbal structures Collaborate with electrical and embedded teams on cable routing, connector selection, and slip ring integration Validate pointing accuracy requirements through analysis and prototype testing Structural & Thermal Analysis Perform FEA‑based structural analysis using SolidWorks Simulation, ANSYS, or equivalent tools Execute thermal analysis for electronic enclosures and dissipating subassemblies; define thermal mitigation strategies Develop and execute DVT/EVT test plans; document results against design requirements Motor & Actuator Selection Select motors (brushless DC, stepper, servo) based on torque, speed, inertia, and duty cycle requirements Size gearboxes, couplings, and drive trains; verify margin against dynamic loading conditions Generate motor selection analysis reports suitable for design reviews
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